Fiber Laser Welding Air Cooling 1.5Kw Horizon

SKU : Fiber Laser Air Cooling 1.5Kw

Fiber Laser Welding Machine 1.5Kw

System : Air Cooling

Welding Performance

• Stainless Steel : 0.5 - 4 mm.
• Mild Steel : 0.5- 4 mm.
• Aluminum Alloy : 1- 4 mm.
• Brass : 1 - 4 mm.

Technical Parameters : Model DPX-W1500

• Laser Source Type : CW fiber laser source MAX (Wevelenght : 1080 ±3 nm)
• Power Adjustment Range : 10%~100%
• Welding Mode : Continuous Welding , Spot Welding
• Adjustable Weld width : 0~6 mm.
• Torch weight : 0.75 Kw
• Dimensions (L*D*H) : 613*421*584 mm.
• Opeartion Voltage : Single - phase three cable 220VAC
• Working Environment : Temperature 0~40 ํ , Humidity <70%
• Power Consumption : < 4.5 Kg.
• Safety Light Emission System :

1. Safety earth lock : The welding head can control the light emission only when the welding head touches the work piece
2. Gas detection : The alarm red light will indicate when the gas cylinder is not opened or the gas flow low.
3. Welding gun firing button and laser shutter.

Advantages

• The welding is formed in one go,the welding is firm, the weld bead is smooth, and there is no need for subsequent polishing
• The welding speed is fast, several times faster than argon arc welding
• A wide range of welding materials, including welding of stainless steel, carbon steel, aluminum, galvanized sheets, copper and other metals
• Low power consumption, less welding smoke, basically no consumables, and low cost of use
• Using fiber laser as the welding light source, it has a lifespan of 100,000 hours and no power attenuation
• Safe and reliable, multiple light protection measures, worry-free operation
• Supports two light welding methods : continuous welding and spot welding
• The adjustable width of the welding seam is 0~6 mm. to meet different welding seam requirements (double wire feeding welding width is 0~8 mm.)
• The welding thickness can reach 4 mm@1500W meeting the thickness requirements of different plate thicknesses
• Supports wire feeding welding function, the welding seam is full, and there is no need to worry adout splicing gap problems
• Multiple sets of welding processes can be stored in advance and can be applied to welding different materials by directly calling them
• The welding gun has a lightweight, ergonomic design and a comfortable grip, making it suitable for long-thrm handheld welding operations
• Safety ground lock design, the welding gun can only control the light output when it touches the workpiece
• Gas detection, if the gas bottle is not opened or the gas flow is low, alarm indication to avoid damage to the gun head lens
• Multiple alarm detection for lasers, and air pressure to monitor equipment status in real time
• Supports 19 languages including Simplified Chinese, Traditional English, Japanese, Korean, Russian, German, French etc.

Welding Head Structure

• Nozzles : Customers can replace the corresponding nozzles (inner corner copper nozzles, male corner copper nozzles,wire feeding copper nozzle) according to different welding processes
• Scale tube : the adjusting rod cab be twitched back and forth to adjust the focal length , and the adjustable distance is ±10mm.
• Wire feeding bracket : used to fix the wire feeding rod. When welding without wire feeding, the wire feeding rod can be removed fron he bracket
• Status indication : green means normal ; red flashing means laser alarm or air pressure is too low red light standing on means the protective mirror or motor driver temperature is too high. When a red light appears, stop the light in time and check the corresponding parts.
• Protective glass : When the protective lens is dirty, loosen the two screws, pull out the lens holder, and replace the lens. lt is recommended to wipe te dust on the protective lens with a cleam cloth dopped in alcohol once a day
• Focusing lens : focus the laser beam into a very high energy density, and then emit it to the surface of the material for welding.
• Reflctor/ motor : Drive the lens to swing at high speed, shape the laser shape and energy distribution, and mack the welding spot change from a point shape to a line shape
• Switch button : uesd to trigger laser light when hand-hend welding.
• Waterways and gas path : the interface of welding shielding gas or water cooling cycle inside the welding torch.
• Q&B locking sleeve : the connection end with the laser Q&B , pay attention to cleaning during installtion to avoid dust entering the inside of the gun body.

Product Details

Operation panel of device ( Operating screen ), ( Front panel ), ( Back panel )

System touch screen : used to set the laser power, frequency, duty cycty , welding seam width and swing speed of the opening or closing delay of the protective gas, etc.

( Front panel )

E-STOP : Press the "E-STOP" switch, Laser and control system power off; after loosening the emergency stop, rotate the "Key" switch to power on the whole machine

KEY : After loosening the emergency stop,rotate the "KEY" switch clockwise, the laser and the control system are powered on , the screen is on, and the status indicator lights will turn green

STATUS : When the power supply of the whole machine is ready, the indicator light will show green

LOOP : Connect to a secure lock clip, hold the welding product of the clip, When the welding gun touches the productm the lock and welded torch are connected before the laser welding machine can be used.

( Back panel )

ON/OFF : Main switch of the equipment, control the shutdown and opening of the whole machine power supply

RS232 : To connect the laser software, you need to install the transit wire driver in advance. The computer equipment manager checks the corresponding COM port, turns on the MAX laser software, selects the corresponing COM port, turns on the MAX laser software, selects the corresponding COM port, you can view the state of the laser,decryption

FEEDER : Two core aviation plug, output short circuit, control the operation of the wire feeding machine

GAS IN : The welding gas inlet, the argon enters the welding gun, and protects the welding during the welding process to prevent oxidation

EXT-CRTL : The four-core aviation plug can control the light of the welding machine through the EXT-CRTL interface. The security locks and trigger singals are short circuit. When the supporting robot or automated equipment is welded, it can achieve light welding through this interface signal. The button function is consistent

POWER : The overall power supply input of the device, power supply voltage VAC220V 50/60 Hz. The power line must be firmly grounded, otherwise there is a risk of electric shock.

Panel of laser source

MAX laser source

POWER : Laser power indicator, "grrrn" when the laser is powered on

ACTIVE : Light indicator light, Do not light up when you don' t light op, show "green" when light out of light;

ALARM : Alarm indicator light, "red" when the laser has a error.

OPTIC OUTPUT : Laser output laser cable, be careful to avoid bending, the bending, the bending radius must be greater than 200mm;

RS232 : Connecting the laser source software, it has received the back board of the welded machine through the USB-RS232 line, You need to install the transit wire drive in advznce. The computer equipment manager checks the corresponding COM port, turns on the MAX upper machine, selects the corresponding COM port, and you can view the statu of the laser state, decryption;

CTRL : Laser single control interface, connect to welding control card, control the power of the laser;

DC IN : Laser power supply, connect to switching power, 48VDC power input (driver) and 24VDC input (Control)

Other accessories

In order to protect the weld from oxidation and make the weld well protected, the shielding gas used should have chemical properties that do not cause harmful chemical reactions with the weld body. The quality of the shielding gas must meet the ISO 8573-1:2010, Class 2.4.3 standard, and there must be no impurity particles, water, or oil. The higher the purity of the protetive gas, the longer the life of the protective lens.

Requirements for the use of auxiliary gas;

1.It is recommended to use argon or helium with a qurity of ≥99.99%

2.When using this equipment for welding, an "argon gas flow meter" should be added to the gas source, and the flow rate of the shielding gas must be greater than 10L/min (adjust the flow rate according to the actual welding effect.) If the shielding gas flow is too small, it is easy to cause the damage of protective lens and even the laser. If the shielding gas flow is too large, it may cause the welding seam to sag or splash too much, resulting in poor welding; when using this equipment for cuttinf , a "nitrogen pressur reducing valve" should be added to the gas source, and the air pressure is required to be 0.6~1.2Mpa (according to the thickness and cutting speed to make a fine-tuned of air pressure), too small or too large air pressure may damage the welding head, and even the laser.